How to order Express PCB ?

What is Express PCB?

Express PCB is a rapid printed circuit board (PCB) manufacturing service that allows customers to quickly and easily order custom pcbs online. With Express PCB, you can have your PCBs manufactured and delivered to your doorstep in a matter of days, making it an ideal solution for prototyping, small-scale production, and urgent projects.

Benefits of Using Express PCB

  1. Quick turnaround times
  2. High-quality PCB manufacturing
  3. Competitive pricing
  4. Easy online ordering process
  5. Wide range of PCB options and customization

How to Prepare Your PCB Design for Express PCB

Before placing an order with Express PCB, you need to ensure that your PCB design is ready for manufacturing. Follow these steps to prepare your design:

Choose a PCB Design Software

There are several PCB design software options available, both free and paid. Some popular choices include:

  • KiCad (free)
  • Eagle (paid)
  • Altium Designer (paid)
  • OrCAD (paid)

Create Your PCB Design

Using your chosen PCB design software, create your PCB layout according to your project requirements. Consider the following factors when designing your PCB:

  • Component placement
  • Trace routing
  • Via placement
  • Ground and power planes
  • Design rule checks (DRC)

Generate Manufacturing Files

Once your PCB design is complete, generate the necessary manufacturing files. These typically include:

  • Gerber files (.gbr)
  • Drill files (.drl)
  • Bill of Materials (BOM)
  • Assembly drawings

Ensure that your manufacturing files adhere to the specifications provided by Express PCB to avoid any issues during the manufacturing process.

Placing an Order with Express PCB

Create an Account

To place an order with Express PCB, you first need to create an account on their website. Provide the required information, such as your name, email address, and company details (if applicable).

Upload Your Manufacturing Files

After logging in to your account, navigate to the order page and upload your manufacturing files. Express PCB supports various file formats, including Gerber, drill, and BOM files.

Select Your PCB Specifications

Choose the desired specifications for your PCB, such as:

  • PCB size and thickness
  • Number of layers
  • Copper weight
  • Solder mask color
  • Silkscreen color
  • Surface finish

Express PCB offers a wide range of options to cater to different project requirements.

Choose Your Shipping Method

Select your preferred shipping method based on your location and desired delivery time. Express PCB offers various shipping options, including standard and expedited shipping.

Review and Place Your Order

Before placing your order, review all the details to ensure accuracy. Double-check your PCB specifications, shipping address, and payment information. Once you are satisfied, submit your order and wait for confirmation from Express PCB.

Express PCB Manufacturing Process

After placing your order, Express PCB follows a streamlined manufacturing process to deliver your PCBs quickly and efficiently.

Design Review

Express PCB’s team of experts reviews your manufacturing files to ensure they meet the required specifications and are suitable for manufacturing. If any issues are found, they will contact you to resolve them before proceeding with production.

pcb fabrication

Once your design is approved, Express PCB begins the fabrication process. This involves the following steps:

  1. Substrate preparation
  2. Copper deposition
  3. Photoresist application
  4. Exposure and development
  5. Etching
  6. Solder mask application
  7. Silkscreen printing
  8. Surface finish application
  9. Drilling and routing
  10. Electrical testing

Quality Control

Throughout the manufacturing process, Express PCB employs strict quality control measures to ensure that your PCBs meet the highest standards. This includes visual inspections, electrical testing, and adherence to industry-standard tolerances.

Packaging and Shipping

After passing quality control, your PCBs are carefully packaged to protect them during shipping. Express PCB uses reliable shipping partners to ensure that your order reaches you on time and in perfect condition.

Tips for Successful Express PCB Orders

To ensure a smooth and successful experience when ordering from Express PCB, consider the following tips:

  1. Double-check your manufacturing files for accuracy and completeness before uploading.
  2. Choose the appropriate PCB specifications for your project to avoid unnecessary costs or delays.
  3. Communicate clearly with Express PCB’s support team if you have any questions or concerns.
  4. Place your order well in advance of your project deadline to allow for any unforeseen delays.
  5. Consider ordering a few extra PCBs as backups in case of any issues during assembly or testing.

Frequently Asked Questions (FAQ)

1. What is the minimum order quantity for Express PCB?

Express PCB has no minimum order quantity, making it suitable for prototyping and small-scale production.

2. How long does it take to receive my PCBs after placing an order?

The turnaround time depends on your chosen PCB specifications and shipping method. Typically, Express PCB offers lead times as short as 24 hours for standard orders.

3. Does Express PCB offer assembly services?

Yes, Express PCB offers pcb assembly services in addition to PCB fabrication. You can request a quote for assembly services when placing your order.

4. What payment methods does Express PCB accept?

Express PCB accepts various payment methods, including credit cards, PayPal, and bank transfers.

5. Can I track my order status after placing an order with Express PCB?

Yes, Express PCB provides an online order tracking system that allows you to monitor the status of your order from fabrication to shipping.

Conclusion

Express PCB is a reliable and efficient solution for those in need of quick and high-quality PCB manufacturing services. By following the steps outlined in this article, you can easily prepare your PCB design, place an order, and receive your custom PCBs in a matter of days. With Express PCB’s commitment to quality, competitive pricing, and rapid turnaround times, you can bring your electronic projects to life faster than ever before.