Who is the largest PCB manufacturer in North America?

PCB Manufacturing in the USA

The printed circuit board (PCB) industry in the United States has a long and rich history, with many companies contributing to the growth and development of this crucial technology. PCBs are essential components in a wide range of electronic devices, from smartphones and computers to medical equipment and aerospace systems. In this article, we will explore the largest PCB manufacturers in North America, their capabilities, and the factors that have contributed to their success.

Top PCB Manufacturers in the USA

Company Location Established Specialties
TTM Technologies Santa Ana, CA 1998 HDI, Rigid-Flex, RF
Sanmina San Jose, CA 1980 Medical, Automotive, Aerospace
Benchmark Electronics Tempe, AZ 1979 Aerospace, Defense, Medical
Jabil St. Petersburg, FL 1966 Automotive, Healthcare, Aerospace
Flex San Jose, CA 1969 Automotive, Healthcare, Industrial

These companies have established themselves as leaders in the PCB manufacturing industry, offering a wide range of services and capabilities to meet the diverse needs of their customers.

TTM Technologies

Company Overview

TTM Technologies is the largest PCB manufacturer in North America, with a global presence and a diverse range of capabilities. Founded in 1998, the company has grown through a series of strategic acquisitions and investments in advanced manufacturing technologies.

Manufacturing Capabilities

TTM Technologies offers a comprehensive range of PCB manufacturing services, including:

  • High Density Interconnect (HDI) PCBs
  • Rigid-Flex PCBs
  • RF and microwave pcbs
  • Backplane Assemblies
  • Substrate and Package Technologies

The company’s state-of-the-art facilities are equipped with the latest equipment and processes, enabling them to produce high-quality PCBs for a wide range of applications.

Key Markets and Applications

TTM Technologies serves a diverse customer base across multiple industries, including:

  • Aerospace and Defense
  • Automotive
  • Medical
  • Networking and Telecommunications
  • Industrial and Instrumentation

The company’s expertise in advanced PCB technologies has made them a trusted partner for many leading OEMs and EMS providers.

Sanmina

Company Overview

Sanmina is a global electronics manufacturing services (EMS) provider with a strong presence in the PCB manufacturing industry. Founded in 1980, the company has grown to become one of the largest PCB manufacturers in North America, with a focus on high-reliability applications.

Manufacturing Capabilities

Sanmina’s PCB manufacturing capabilities include:

  • High Density Interconnect (HDI) PCBs
  • Rigid-Flex PCBs
  • Backplane Assemblies
  • Embedded Components
  • Substrate Technologies

The company’s advanced manufacturing facilities and expertise in complex PCB designs have made them a preferred supplier for many demanding applications.

Key Markets and Applications

Sanmina serves a range of industries that require high-reliability PCBs, including:

  • Medical
  • Automotive
  • Aerospace and Defense
  • Industrial
  • Communications

The company’s commitment to quality and reliability has earned them a reputation as a trusted partner for mission-critical applications.

Benchmark Electronics

Company Overview

Benchmark Electronics is a global EMS provider with a significant presence in the PCB manufacturing industry. Founded in 1979, the company has grown to become one of the largest PCB manufacturers in North America, with a focus on complex, high-reliability applications.

Manufacturing Capabilities

Benchmark Electronics offers a range of PCB manufacturing services, including:

  • High Density Interconnect (HDI) PCBs
  • Rigid-Flex PCBs
  • RF and Microwave PCBs
  • Backplane Assemblies
  • Embedded Components

The company’s advanced manufacturing capabilities and expertise in complex PCB designs have made them a go-to supplier for many demanding applications.

Key Markets and Applications

Benchmark Electronics serves a diverse range of industries, with a focus on high-reliability applications, including:

  • Aerospace and Defense
  • Medical
  • Industrial
  • Telecommunications
  • Computing

The company’s commitment to quality and customer service has earned them a reputation as a reliable partner for complex PCB manufacturing projects.

Jabil

Company Overview

Jabil is a global manufacturing solutions provider with a significant presence in the PCB manufacturing industry. Founded in 1966, the company has grown to become one of the largest PCB manufacturers in North America, with a focus on advanced technologies and high-quality manufacturing.

Manufacturing Capabilities

Jabil’s PCB manufacturing capabilities include:

  • High Density Interconnect (HDI) PCBs
  • Rigid-Flex PCBs
  • RF and Microwave PCBs
  • Substrate Technologies
  • Embedded Components

The company’s investments in advanced manufacturing technologies and processes have enabled them to produce high-quality PCBs for a wide range of applications.

Key Markets and Applications

Jabil serves a diverse customer base across multiple industries, including:

  • Automotive
  • Healthcare
  • Aerospace and Defense
  • Industrial
  • Telecommunications

The company’s expertise in advanced PCB technologies and global manufacturing footprint have made them a trusted partner for many leading brands.

Flex

Company Overview

Flex, formerly known as Flextronics, is a global EMS provider with a significant presence in the PCB manufacturing industry. Founded in 1969, the company has grown to become one of the largest PCB manufacturers in North America, with a focus on advanced technologies and high-quality manufacturing.

Manufacturing Capabilities

Flex’s PCB manufacturing capabilities include:

  • High Density Interconnect (HDI) PCBs
  • Rigid-Flex PCBs
  • RF and Microwave PCBs
  • Substrate Technologies
  • Embedded Components

The company’s investments in advanced manufacturing technologies and processes have enabled them to produce high-quality PCBs for a wide range of applications.

Key Markets and Applications

Flex serves a diverse customer base across multiple industries, including:

  • Automotive
  • Healthcare
  • Industrial
  • Consumer Electronics
  • Communications

The company’s expertise in advanced PCB technologies and global manufacturing footprint have made them a trusted partner for many leading brands.

Factors Contributing to Success

Several factors have contributed to the success of these top PCB manufacturers in the USA:

  1. Investment in Advanced Technologies: These companies have consistently invested in the latest manufacturing technologies and processes, enabling them to produce high-quality PCBs for demanding applications.

  2. Diverse Customer Base: By serving a wide range of industries, these manufacturers have been able to weather market fluctuations and maintain steady growth.

  3. Global Presence: Many of these companies have established a global manufacturing footprint, allowing them to serve customers worldwide and take advantage of local market opportunities.

  4. Focus on Quality and Reliability: A commitment to quality and reliability has earned these manufacturers a reputation as trusted partners for mission-critical applications.

  5. Skilled Workforce: These companies have invested in training and development programs to maintain a highly skilled workforce, capable of meeting the evolving needs of the industry.

Conclusion

The PCB manufacturing industry in the USA is highly competitive, with several large companies vying for market share. TTM Technologies, Sanmina, Benchmark Electronics, Jabil, and Flex have emerged as leaders in the industry, offering a wide range of capabilities and serving diverse customer bases across multiple industries.

As the demand for advanced electronic devices continues to grow, these companies are well-positioned to meet the challenges of the future. By investing in advanced technologies, maintaining a focus on quality and reliability, and leveraging their global manufacturing footprint, these top PCB manufacturers in the USA are poised for continued success in the years to come.

Frequently Asked Questions (FAQ)

  1. What is a printed circuit board (PCB)?
    A printed circuit board (PCB) is a thin board made of insulating material, such as fiberglass or composite epoxy, with conductive copper traces printed on its surface. PCBs are used to mechanically support and electrically connect electronic components using conductive pathways, tracks, or signal traces etched from copper sheets laminated onto a non-conductive substrate.

  2. What are the different types of PCBs?
    There are several types of PCBs, including:

  3. Single-sided PCBs: Conductive traces are printed on only one side of the board.
  4. Double-sided PCBs: Conductive traces are printed on both sides of the board, with through-hole connections between the layers.
  5. Multi-layer PCBs: These boards consist of three or more conductive layers, separated by insulating layers, with via connections between the layers.
  6. Rigid PCBs: These are the most common type of PCBs, made from a solid substrate material that does not flex.
  7. Flexible PCBs: These PCBs are made from a flexible substrate material, allowing them to bend and conform to various shapes.
  8. Rigid-Flex PCBs: These boards combine the features of rigid and flexible PCBs, with rigid sections for component mounting and flexible sections for connecting between the rigid areas.

  9. What are the advantages of using PCBs in electronic devices?
    PCBs offer several advantages in electronic devices, including:

  10. Compact size: PCBs allow for the miniaturization of electronic devices by providing a compact and efficient way to connect components.
  11. Reliability: The use of PCBs reduces the risk of loose connections and short circuits, improving the overall reliability of the device.
  12. Cost-effective: PCBs are cost-effective to produce in large quantities, reducing the overall cost of electronic devices.
  13. Improved signal integrity: The precise layout and controlled impedance of pcb traces help maintain signal integrity, which is crucial for high-speed and high-frequency applications.
  14. Ease of maintenance: PCBs make it easier to diagnose and repair electronic devices, as components can be easily located and replaced.

  15. What industries rely heavily on PCBs?
    PCBs are used in a wide range of industries, including:

  16. Consumer electronics
  17. Automotive
  18. Aerospace and defense
  19. Medical devices
  20. Industrial equipment
  21. Telecommunications
  22. Internet of Things (IoT) devices

  23. How do I choose the right PCB manufacturer for my project?
    When selecting a PCB manufacturer, consider the following factors:

  24. Technical capabilities: Ensure that the manufacturer has the necessary equipment and expertise to produce the type of PCB you require.
  25. Quality and certifications: Look for manufacturers with relevant quality certifications, such as ISO 9001, AS9100, or IATF 16949, depending on your industry.
  26. Experience and reputation: Choose a manufacturer with a proven track record of delivering high-quality PCBs and excellent customer service.
  27. Capacity and lead times: Verify that the manufacturer has the capacity to meet your production needs and can deliver your PCBs within the required timeframe.
  28. Cost: Compare pricing from multiple manufacturers, but remember that the lowest price may not always be the best value when considering quality and reliability.